Minimum
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Maximum Output
Sewage Treatment Plant Manufacturer Bihar
Minimum Manpower. Maintenance. Power supply. Maximum Output
Stainless Steel Built
Timely Delivery & Installation
Integrated AABR Technology
Plug and Play Turnkey Facility
UV
Resistant
Factory Assembled
SKF Elixer’s Vulcan sewage treatment plant is a cutting-edge, stainless-steel, plug-and-play wastewater treatment system designed to tackle sewage wastewater challenges. Engineered for low energy use and minimal upkeep, it transforms sewage into reusable, non-potable water, slashing expenses for applications like irrigation, sanitation, and industrial cooling. Perfect for small to large-scale operations, Vulcan STP serves various sectors, from bustling hotels to sprawling factories, delivering high performing wastewater treatment solutions.
Key features include advanced air lift pumps and efficient diffusers that adds the following benefits in Vulcan STP:
- Minimize maintenance costs with a taller bioreactor and high oxygen transfer, ideal for humid conditions.
- Reduce electricity demands, critical for areas with unreliable power grids.
- Ensure even air circulation for consistent pollutant removal.
- Extend system lifespan with low clogging, handling variable loads from seasonal or industrial surges.
- Maintain an odorless environment through aerated biomass, vital for urban settings.
- Resist blockages with a design rooted in standard settling principles.
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Why Sewage Wastewater Treatment is Critical
Effective wastewater management is a must for businesses due to regulatory mandates and environmental risks:
- The Government of India mandates the installation of sewage treatment plants for residential, commercial, institution and indutrial projects exceeding 2,000 square meters or generating over 10 Kilo Liters per Day of wastewater.
- Untreated sewage risks contaminating the Ganga with pathogens and nitrates, fueling health crises and ecological damage in river-dependent regions.
- A high-efficiency STP cuts costs for non-potable water needs like landscaping, flushing, or cooling, easing pressure on strained freshwater resources.
Who Needs Sewage Treatment Plants?
Residential Apartments
Gated Communities
Hospitals
Hotels
Institutions
Core Benefits of Vulcan STP Sewage Treatment Plant
- Reduces the cost of maintenance due to higher bioreactor height and enhanced oxygen transfer efficiency, minimizing downtime and repair needs in high-humidity Karnataka environments.
- Reduced power consumption—critical for areas with unreliable electricity, helping you save on energy bills while maintaining consistent operation.
- Uniform air distribution for even treatment, preventing hotspots and ensuring thorough pollutant removal.
- Longer operational life with minimal sludge clogging, thanks to robust design that withstands variable loads from seasonal tourism or industrial peaks.
- Sludge/biomass is aerated to create an odour/smell-free atmosphere, essential for hotels, malls, and residential areas where guest/resident comfort is paramount.
- Doesn’t choke over time—the STP Vulcan system is engineered based on a normal settling tank principle, promoting reliability and ease of use.
AABR: The Power Behind Vulcan STP Plant Performance
The Vulcan STP’s efficiency lies in its Advanced Attached Bio-Reactor (AABR), a robust system designed for fluctuating sewage loads. Wastewater flows over specialized synthetic media, fostering microbial growth that degrades pollutants like BOD, COD, nitrogen, and phosphorus, while minimizing sludge. The fixed biofilm ensures stability during power cuts or peak flows, unlike traditional sludge-based systems.
High Durability
Engineered to withstand continuous biological activity, chemical exposure, and harsh environmental conditions like Karnataka’s high temperatures and humidity, ensuring the system lasts for decades without degradation.
UV Resistant
The synthetic media doesn’t crack, fade, or degrade when exposed to direct sunlight over time, ideal for outdoor or semi-exposed installations in sunny regions like northern Karnataka.
Non-Clogging
Prevents blockages in pipelines, pumps, and diffusers—unlike conventional plastic media that often fail in high-solid sewage from industrial or hotel sources, reducing emergency calls and overflows.
Easily Washable
Simple to clean during routine maintenance without needing harsh chemical treatments, saving time and costs for operators in manpower-short areas.
Faster Biomass Growth
Promotes rapid microbial colonization, allowing the system to achieve full efficiency quicker after startup or restarts—crucial for new developments or post-monsoon recoveries.
Reduced Stabilisation Time
Minimizes the time needed for the system to reach peak biological efficiency, often cutting commissioning periods by weeks, so your facility in Karnataka can become compliant faster.
Maintenance-Friendly
Features smooth operation with easy access points for inspection and cleaning, reducing the need for specialized skills and addressing Karnataka’s challenges with unskilled labor.
Expandable Capacity
Easily increase treatment capacity by adding more media modules without structural modifications or additional civil work, perfect for growing businesses like expanding factories or apartment complexes amid Karnataka’s urbanization boom.
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Vulcan STP’s Water Purification Results
Vulcan STP converts raw sewage (pH 6.5-8) into neutral, reusable water (pH 7-8). It reduces BOD from 250-300 mg/L to under 10 mg/L, COD from 450-550 mg/L to below 50 mg/L, and suspended solids from 150-250 mg/L to 10-20 mg/L. Oils and grease are nearly eliminated. This clear, odor-free water supports ’s water reuse goals and Ganga protection efforts.
Unique Features of Vulcan STP in Bihar
- Scalable Investment: Expand capacity as needed, minimizing upfront costs for growing cities like Patna.
- Quick Setup: Factory-built units deploy in under a month, with rapid commissioning.
- Compact Build: Fits tight spaces, ideal for urban and industrial sites.
- 50% Capacity Increase: Add media for higher output without civil work.
- Automated Operation: Reduces reliance on skilled labor, addressing shortages.
- Stainless Steel Longevity: Corrosion-free, over 20 years lifespan, no painting.
- Nitrogen Control: Prevents river pollution, aligning with Ganga cleanup.
- Odor-Free: Ensures clean surroundings for urban facilities.
- Minimal Sludge: Lowers disposal costs.
- Relocatable Design: Flexible for site changes.
- Pre-Assembled Quality: Factory-tested for reliability.
- Turnkey Installation: Plug-and-play for fast operation.
Vulcan STP Treatment Stages
The Vulcan STP follows a multi-step process for thorough purification:
Screening (BSC)
The initial stage removes large debris, floating solids, and grit from incoming wastewater, protecting downstream equipment from damage and blockages—essential for handling mixed sewage from Karnataka’s diverse sources.
Oil & Grease Chamber (OGC)
This chamber separates and traps free-floating oils, fats, and greases, reducing the load on biological processes and preventing clogs in systems dealing with kitchen-heavy effluents from hotels or factories.
Equalisation Tank (EQT)
Here, wastewater is homogenized to stabilize flow rates and pollutant concentrations, ensuring consistent treatment despite variable inputs like peak-hour surges in malls or seasonal variations in resorts.
AABR Reactor (AABR)
The core biological treatment phase where attached bacteria on synthetic media degrade organic pollutants, BOD, COD, nutrients, and more under aerobic conditions—delivering high-efficiency purification tailored for Karnataka’s needs.
Secondary Settling Tank (SST)
Post-biological treatment, this tank allows biological sludge to settle out, clarifying the water and separating solids for further handling.
Sludge Drying Bed (SDB)
Dewatered sludge is dried naturally or mechanically for easier, cost-effective disposal or potential reuse as fertilizer, minimizing environmental impact.
Clarified Water Tank (CWT)
Collects the treated water after settling, serving as a buffer before final filtration stages.
Multi Grade Filter (MGF)
Filters out remaining fine suspended solids, enhancing water clarity and quality for reuse applications.
Sand Filter (Typically Included in MGF or as Separate)
Further removes residual turbidity, ensuring the water is visually clear and meets discharge standards.
Polishing Filter (PF)
The final stage provides ultimate filtration, resulting in treated water that’s clear, safe, odor-free, and ready for non-potable reuse or safe environmental release.
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