Minimum
Manpower. Maintenance. Power supply. Manpower. Maintenance. Power supply. Manpower. Maintenance. Power supply. Manpower. Maintenance. Power supply. Manpower. Maintenance. Power supply.
Maximum Output
Sewage Treatment Plant Manufacturer Gujurat
Minimum Manpower. Maintenance. Power supply. Maximum Output
Stainless Steel Built
Timely Delivery & Installation
Integrated AABR Technology
Plug and Play Turnkey Facility
UV
Resistant
Factory Assembled
Limited centralized STP infrastructure, delays in land acquisition, and outdated systems lead to untreated sewage polluting rivers like the Damodar and Subarnarekha. Inconsistent power supply and a shortage of skilled operators cause inefficiencies, while industrial effluents from steel, mining, and manufacturing sectors introduce heavy metals and toxins, threatening groundwater and public health. Reliable high performing sewage treatment is essential for hotels, residential societies, commercial complexes, institutions, and factories across Gujurat to meet environmental standards and reduce operational costs.
Vulcan STP Wastewater Sewage Treatment Plant
SKF Elixer presents the Vulcan STP, a robust, stainless-steel, turnkey wastewater treatment system engineered for efficient sewage wastewater filtration. This low-energy consuming, plug-and-play solution transforms sewage into reusable water for non-potable uses like irrigation, cleaning, and industrial processes, slashing water expenses. Designed for small to large-scale operations, Vulcan STP caters to various sectors, ensuring compliance with Goa State Pollution Control Board (JSPCB) regulations while thriving in space-limited and power-challenged environments.
Its advanced components, including air lift pumps and efficient diffusers delivers the following advantage in Vulcan STP:
- Reduced upkeep costs through optimized bioreactor design and oxygen efficiency, suited for Goa’s industrial and humid conditions.
- Low power consumption, ideal for areas with frequent outages.
- Balanced air distribution for thorough pollutant removal.
- Long-lasting performance with minimal blockages, handling variable industrial or urban loads.
- Odor-free operation via aerated biomass, perfect for crowded urban settings.
- Clog-resistant design based on proven settling principles.
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Why Wastewater Treatment Is Crucial
Wastewater treatment is critical for your facility due to regulatory and environmental demands:
- The Government of India mandates the installation of sewage treatment plants for residential, commercial, hospitality, institutional, and industrial projects over 2,000 square meters or generating more than 10 Kilo Liters per Day of wastewater.
- Untreated sewage can contaminate rivers and groundwater with toxins and pathogens, endangering Goa’s ecosystems and communities.
- An efficient STP reduces costs for non-potable applications like landscaping, sanitation, or cooling, preserving limited freshwater resources.
Sectors Benefiting from Vulcan STP
Residential Apartments
Gated Communities
Hospitals
Hotels
Institutions
Vulcan STP’s Standout Advantages
- Reduces the cost of maintenance due to higher bioreactor height and enhanced oxygen transfer efficiency, minimizing downtime and repair needs in high-humidity Karnataka environments.
- Reduced power consumption—critical for areas with unreliable electricity, helping you save on energy bills while maintaining consistent operation.
- Uniform air distribution for even treatment, preventing hotspots and ensuring thorough pollutant removal.
- Longer operational life with minimal sludge clogging, thanks to robust design that withstands variable loads from seasonal tourism or industrial peaks.
- Sludge/biomass is aerated to create an odour/smell-free atmosphere, essential for hotels, malls, and residential areas where guest/resident comfort is paramount.
- Doesn’t choke over time—the STP Vulcan system is engineered based on a normal settling tank principle, promoting reliability and ease of use.
AABR: The Engine of Vulcan’s Efficiency
At the core of Vulcan STP is the Advanced Attached Bio-Reactor (AABR), a state-of-the-art system tailored for high and variable sewage loads. Wastewater flows over specialized synthetic media that foster robust microbial growth, efficiently breaking down pollutants like Biochemical Oxygen Demand (BOD), Chemical Oxygen Demand (COD), nitrogen, phosphorus, and antibiotic-resistant compounds. Unlike traditional free-sludge systems prone to instability during power cuts or peak flows, AABR’s fixed biofilm ensures consistent performance, even in a demanding urban environment.
High Durability
Engineered to withstand continuous biological activity, chemical exposure, and harsh environmental conditions like Karnataka’s high temperatures and humidity, ensuring the system lasts for decades without degradation.
UV Resistant
The synthetic media doesn’t crack, fade, or degrade when exposed to direct sunlight over time, ideal for outdoor or semi-exposed installations in sunny regions like northern Karnataka.
Non-Clogging
Prevents blockages in pipelines, pumps, and diffusers—unlike conventional plastic media that often fail in high-solid sewage from industrial or hotel sources, reducing emergency calls and overflows.
Easily Washable
Simple to clean during routine maintenance without needing harsh chemical treatments, saving time and costs for operators in manpower-short areas.
Faster Biomass Growth
Promotes rapid microbial colonization, allowing the system to achieve full efficiency quicker after startup or restarts—crucial for new developments or post-monsoon recoveries.
Reduced Stabilisation Time
Minimizes the time needed for the system to reach peak biological efficiency, often cutting commissioning periods by weeks, so your facility in Karnataka can become compliant faster.
Maintenance-Friendly
Features smooth operation with easy access points for inspection and cleaning, reducing the need for specialized skills and addressing Karnataka’s challenges with unskilled labor.
Expandable Capacity
Easily increase treatment capacity by adding more media modules without structural modifications or additional civil work, perfect for growing businesses like expanding factories or apartment complexes amid Karnataka’s urbanization boom.
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Vulcan STP’s Purification Excellence
Vulcan STP neutralizes raw sewage (pH 6.5-8) to a safe pH 7-8. It cuts BOD from 250-300 mg/L to under 10 mg/L, COD from 450-550 mg/L to below 50 mg/L, and suspended solids from 150-250 mg/L to 10-20 mg/L. Oils and grease are reduced to traces, delivering clear, odorless water for reuse, supporting Gujurat’s river cleanup and water conservation efforts.
Vulcan STP’s Distinctive Features
- Incremental Investment: Scale capacity as needed, minimizing upfront costs.
- Fast Deployment: Factory-built units arrive in under a month, with quick startup.
- Space-Efficient Design: Ideal for Jamshedpur’s tight spaces.
- Capacity Expansion: Up to 50% increase without civil work.
- Automated System: Reduces need for skilled labor.
- Stainless Steel Build: Corrosion-free, over 20 years lifespan, no painting.
- Nitrogen Reduction: Protects rivers from nutrient pollution.
- Odor Control: Clean environment for urban facilities.
- Low Sludge Production: Cuts disposal costs.
- Portable Units: Relocatable for site changes.
- Factory-Tested: Ensures reliability.
- Plug-and-Play Setup: Fast, hassle-free operation.
Treatment Stages Of Vulcan STP
The Vulcan STP follows a multi-step process for thorough purification:
Screening (BSC)
The initial stage removes large debris, floating solids, and grit from incoming wastewater, protecting downstream equipment from damage and blockages—essential for handling mixed sewage from Karnataka’s diverse sources.
Oil & Grease Chamber (OGC)
This chamber separates and traps free-floating oils, fats, and greases, reducing the load on biological processes and preventing clogs in systems dealing with kitchen-heavy effluents from hotels or factories.
Equalisation Tank (EQT)
Here, wastewater is homogenized to stabilize flow rates and pollutant concentrations, ensuring consistent treatment despite variable inputs like peak-hour surges in malls or seasonal variations in resorts.
AABR Reactor (AABR)
The core biological treatment phase where attached bacteria on synthetic media degrade organic pollutants, BOD, COD, nutrients, and more under aerobic conditions—delivering high-efficiency purification tailored for Karnataka’s needs.
Secondary Settling Tank (SST)
Post-biological treatment, this tank allows biological sludge to settle out, clarifying the water and separating solids for further handling.
Sludge Drying Bed (SDB)
Dewatered sludge is dried naturally or mechanically for easier, cost-effective disposal or potential reuse as fertilizer, minimizing environmental impact.
Clarified Water Tank (CWT)
Collects the treated water after settling, serving as a buffer before final filtration stages.
Multi Grade Filter (MGF)
Filters out remaining fine suspended solids, enhancing water clarity and quality for reuse applications.
Sand Filter (Typically Included in MGF or as Separate)
Further removes residual turbidity, ensuring the water is visually clear and meets discharge standards.
Polishing Filter (PF)
The final stage provides ultimate filtration, resulting in treated water that’s clear, safe, odor-free, and ready for non-potable reuse or safe environmental release.
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