Table of Contents
The Vulcan Wastewater Treatment Plant, developed by SKF Elixer India Pvt. Ltd., offers a robust solution to this challenge, transforming sewage into reusable water with minimal hassle. For facility managers, real estate developers, and environmental officers, understanding what is the Vulcan wastewater treatment plant unlocks opportunities for wastewater sustainability, cost savings, and compliance.
This blog delves into the Vulcan sewage plant overview, Vulcan water treatment process, and the benefits of Vulcan sewage treatment plant, empowering institutions to embrace Vulcan wastewater treatment for a greener future.
India generates over 72,000 million litres of wastewater daily, with only 40% treated adequately, risking environmental pollution and fines of ₹50,000-₹10 lakh for non-compliance with Central Pollution Control Board (CPCB) norms.
Institutions like apartment complexes, hotels, and hospitals produce 10,000-100,000 litres of sewage daily, often draining resources without reuse. The Vulcan Wastewater Treatment Plant addresses this by offering a compact, stainless steel system that recycles 30-50% of wastewater, saving ₹50,000-₹5 lakh annually on water bills and tanker costs.
Unlike conventional plants, Vulcan wastewater treatment minimizes maintenance and sludge, aligning with Vulcan public utilities goals for sustainability. Let’s explore what happens at Vulcan sewage plant and its unique features.
You might also like: How To Find A Quality Sewage Treatment Plant In India
What Is the Vulcan Wastewater Treatment Plant?
The Vulcan Wastewater Treatment Plant is a state-of-the-art, plug-and-play sewage treatment plant (STP) designed by SKF Elixer India Pvt. Ltd., based near Mangalore. Tailored for institutions like apartments, hotels, hostels, hospitals, and small industries, it treats wastewater with minimum water wastage using the Anaerobic-Aerobic Baffled Reactor (AABR) technology.
Built from non-corrosive stainless steel, it ensures durability and fits compact spaces (5-10 sq. meters for 50 KLD), requiring no major civil construction.
Key Features:
- Capacity: 5-100 KLD (5,000-100,000 litres/day), suiting small to mid-sized setups.
- Material: Stainless steel, resistant to corrosion, lasting 15-20 years.
- Technology: AABR with synthetic fiber media, reducing BOD by 85-90%.
- Maintenance: Low, with minimal sludge and no skilled operators needed.
How the Vulcan Wastewater Treatment Plant Works
The Vulcan water treatment process is a streamlined, multi-stage system ensuring biological wastewater treatment with consistent, reusable output. Here’s what happens at Vulcan sewage plant:
- Bar Screen Chamber
Floating solids and debris (50-100 kilograms daily for 100 KLD) are filtered out to protect downstream equipment. - Oil and Grease Trap
Removes floating oils and fats, common in hotel or hospital wastewater, reducing biological load. - Equalisation Tank
Homogenizes sewage flow and pollutant levels, ensuring stable treatment. Handles 10-20% load variations without resets. - AABR Chamber
The core of biological wastewater treatment, where bacteria on synthetic fiber media degrade organics, reducing BOD and COD by 85-90% and nutrients like nitrogen. The advantage is there are no moving parts, and consumes low power (50-100 kW/month for 50 KLD). - Secondary Settling Tank
Separates solids from treated water, concentrating sludge (50-100 kilograms/month for 50 KLD) for easy removal. - Multi-Grade Filter (MGF)
Removes fine suspended solids, ensuring clarity. - Polishing Filter
Eliminates residual organic matter, enhancing water quality. - Hypochlorite Dosing System
Disinfects water, making it safe for reuse in gardening, flushing, or cooling. Meets CPCB standards (BOD <30 mg/L).
The treated water is reusable for non-potable purposes, achieving water recycling of 30-50%. A lcoal apartment complex’s 20 KLD Vulcan STP reused 8,000 litres daily for irrigation, saving ₹80,000 yearly.
You might also like: How Does Sewage Treatment Plant Work?
Benefits of Vulcan Sewage Treatment Plant
The benefits of Vulcan sewage treatment plant make it a game-changer for institutions:
- Cost Savings: Reusing 30-50% water (15,000-50,000 litres daily for 50 KLD) saves ₹50,000-₹2 lakh yearly on water and tanker costs.
- Low Maintenance: No moving parts and minimal sludge reduce maintenance to ₹50,000-₹2 lakh yearly, needing no skilled operators.
- Compliance: Meets CPCB effluent standards, avoiding ₹50,000-₹10 lakh fines.
- Space Efficiency: Compact design (5-10 sq. meters) fits basements or rooftops, no RCC tanks needed.
- Durability: Stainless steel ensures 15-20 years of corrosion-free operation.
- Eco-Friendly: Minimum water wastage and low power use support Vulcan public utilities sustainability goals.
Applications of Vulcan Wastewater Treatment Plant
Vulcan wastewater systems serve diverse institutions:
- Apartments: 20-50 KLD STPs reuse water for flushing/gardening, saving ₹1-2 lakh yearly.
- Hotels: 50-100 KLD treat kitchen and laundry waste, reducing water bills.
- Hospitals: Ensure safe biological wastewater treatment of pathogen-heavy sewage, meeting CPCB norms.
- Small Industries: Treat effluents for reuse in cooling or cleaning, avoiding fines.
Challenges and Solutions
Adopting wastewater treatment Vulcan faces hurdles:
- Initial Cost: ₹5-30 lakh is significant for small institutions.
- Solution: Start with 5-20 KLD systems and scale up.
- Space Constraints: Urban setups lack room.
- Solution: Compact design fits 5-10 sq. meters, no civil work needed.
- Awareness: Stakeholders may resist water recycling.
- Solution: Educate via campaigns (₹10,000) with test reports (₹500-₹2,000).
Steps to Install a Vulcan Wastewater Treatment Plant
Ready for Vulcan sewage plant overview implementation? Follow these steps:
- Assess Needs: Calculate wastewater (100-150 litres/person/day, e.g., 50 KLD for 500 people).
- Choose Capacity: Select 5-100 KLD Vulcan STP for wastewater treatment plant.
- Contact Vendor: Partner with SKF Elixer, a BIS/CPCB-certified Vulcan public utilities supplier.
- Budget: Plan ₹5-50 lakh setup, ₹50,000-₹2 lakh maintenance yearly.
- Plan Reuse: Target 30-50% water recycling for flushing or gardening, saving ₹50,000-₹2 lakh.
- Install and Train: Complete setup in 2-4 weeks, train staff (₹10,000) for operation.
Conclusion
The Vulcan Wastewater Treatment Plant is a transformative solution for India’s institutions, turning sewage into reusable water with minimum water wastage. Its AABR-based biological wastewater treatment ensures 85-90% BOD reduction, compliance, and savings of ₹50,000-₹5 lakh yearly.
From apartments to hospitals, Vulcan wastewater systems deliver durability, compactness, and ease, aligning with Vulcan public utilities goals. SKF Elixer India Pvt. Ltd. offers these plug-and-play STPs, backed by 40 years of expertise.
Contact SKF Elixer today to deploy a Vulcan Treatment system and lead in sustainable wastewater treatment Vulcan for your institution.
FAQs
Q1: What is the Vulcan wastewater treatment plant?
The Vulcan Wastewater Treatment Plant is a stainless steel, AABR-based STP by SKF Elixer, treating 5-100 KLD sewage for reuse with minimum water wastage.
Q2: What happens at Vulcan sewage plant?
Sewage undergoes screening, oil removal, equalization, AABR biological wastewater treatment, settling, filtration, and disinfection, producing reusable water.
Q3: What are the benefits of Vulcan sewage treatment plant?
Benefits of Vulcan sewage treatment plant include ₹50,000-₹5 lakh savings yearly, low maintenance, compliance, and 30-50% water recycling.
Q4: Who operates Vulcan water treatment facility?
Institutions like apartments, hotels, or hospitals operate Vulcan wastewater plants, with minimal training needed, supported by SKF Elixer.
Q5: How does the Vulcan sewage plant overview compare to conventional STPs?
Vulcan sewage plant overview: Compact, stainless steel, no moving parts, low sludge, and power-efficient, unlike complex, high-maintenance conventional STPs.
Good reads are meant to be shared
