From our humble beginnings in 1987 as a rice cooker manufacturer, we have transformed into a globally recognized leader in paddy processing. Leveraging innovation and cutting-edge technology, we have mastered the parboiling and drying processes to deliver exceptional results.
Witness enhanced yield, superior grain quality, and adaptability to various rice types through our advanced processing techniques.
1) Introduction of Clean Paddy
Cleaned paddy is fed into the system after removing impurities, ensuring only high-quality grains proceed.
2)Buffer Zone
Paddy is stored within a storage bin, maintaining grain integrity before further processing.
3) Kachi Tank Pre-Steaming
Paddy undergoes pre-steaming in the Kachi Tank at 3-bar pressure to initiate starch gelatinization, softening the husk.
4) Soaking
The grains are immersed and circulated in water at specific temperatures to facilitate even hydration, enhancing the gelatinization process.
5) Belt Conveyor
An automated belt conveyor system transports the hydrated paddy to subsequent stages, ensuring efficiency and minimal handling.
6) Pakki Steaming System
The paddy is subjected to a final steaming at 3-bar pressure to achieve optimal moisture content for the drying phase.
7) Tapered V Dryer
Utilizes a specialized drying mechanism to reduce moisture content from approximately 36%-34% down to 13%-12%, maintaining grain quality.
8) Tempering
Post-drying, the paddy is cooled to room temperature in a controlled environment, stabilizing the grain structure before milling.
9) Rice Milling
The processed paddy is then conveyed to the rice mill for dehusking and polishing, preparing it for market distribution with enhanced grain quality and appearance.
1) Introduction of Clean Paddy
Cleaned paddy is fed into the system after removing impurities, ensuring only high-quality grains proceed.
2) Buffer Zone
Paddy is stored within a storage bin, maintaining grain integrity before further processing.
3) Soaking
The grains are immersed and circulated in water at specific temperatures to facilitate even hydration, enhancing the gelatinization process.
4) Belt Conveyor
An automated belt conveyor system transports the hydrated paddy to subsequent stages, ensuring efficiency and minimal handling.
5) Loading Elevator
The paddy is mechanically elevated to be fed into the next processing equipment.
6) Online Cooker:
Here, paddy undergoes high-pressure steaming at 3 bars to enhance flavor, texture, and nutritional value through complete gelatinization.
7) Tapered V Dryer
Utilizes a specialized drying mechanism to reduce moisture content from approximately 36%-34% down to 13%-12%, maintaining grain quality.
8) Tempering
Post-drying, the paddy is cooled to room temperature in a controlled environment, stabilizing the grain structure before milling.
9) Rice Milling
The processed paddy is then conveyed to the rice mill for dehusking and polishing, preparing it for market distribution with enhanced grain quality and appearance.
1) Introduction of Clean Paddy
Cleaned paddy is fed into the system after removing impurities, ensuring only high-quality grains proceed.
2)Buffer Zone
Paddy is stored within a storage bin, maintaining grain integrity before further processing.
3) Soaking
The grains are immersed and circulated in water at specific temperatures to facilitate even hydration, enhancing the gelatinization process.
4) Belt Conveyor
An automated belt conveyor system transports the hydrated paddy to subsequent stages, ensuring efficiency and minimal handling.
5)Loading Elevator
The paddy is mechanically elevated to be fed into the next processing equipment.
6) Online Cooker:
Here, paddy undergoes high-pressure steaming at 3 bars to enhance flavor, texture, and nutritional value through complete gelatinization.
7) Tapered V Dryer
Utilizes a specialized drying mechanism to reduce moisture content from approximately 36%-34% down to 13%-12%, maintaining grain quality.
8) Tempering
Post-drying, the paddy is cooled to room temperature in a controlled environment, stabilizing the grain structure before milling.
9) Rice Milling
The processed paddy is then conveyed to the rice mill for dehusking and polishing, preparing it for market distribution with enhanced grain quality and appearance.
1) Introduction of Clean Paddy
Cleaned paddy is fed into the system after removing impurities, ensuring only high-quality grains proceed.
2) Initial Drying:
The first drying phase reduces the moisture content from approximately 20% to a lean 10-12%, using specialized dryers designed for uniform moisture removal.
3) Bin Elevator:
An automated elevator system lifts the paddy to storage, optimizing the flow and reducing manual handling.
4)Buffer Zone
Paddy is stored within a storage bin, maintaining grain integrity before further processing.
5) Online Cooker:
Here, paddy undergoes high-pressure steaming at 3 bars to enhance flavor, texture, and nutritional value through complete gelatinization.
6) Resting Bin
After steaming, grains are allowed to rest, absorbing the steam’s effects, which influences color and taste stabilization.
7) Belt Conveyor
An automated belt conveyor system transports the hydrated paddy to subsequent stages, ensuring efficiency and minimal handling.
8) Secondary Drying:
The grains are dried again to adjust moisture from around 36% back to 13-12%, fine-tuning for optimal grain quality.
9) Tempering
Post-drying, the paddy is cooled to room temperature in a controlled environment, stabilizing the grain structure before milling.
10) Rice Milling
The processed paddy is then conveyed to the rice mill for dehusking and polishing, preparing it for market distribution with enhanced grain quality and appearance.
1) Paddy Cleaning:
Harvested paddy is subjected to cleaning processes to remove any foreign material, ensuring quality and purity of the grain.
2) Dryer Elevator:
An elevator mechanism elevates the paddy to the dryer, facilitating the transition to the moisture reduction phase.
3) Dryer:
The paddy enters a controlled drying environment where moisture is reduced from its initial content to approximately 10-12%. This step is critical for preventing microbial growth, maintaining grain color, and ensuring long-term storage stability.
4) Tempering
Post-drying, the paddy is cooled to room temperature in a controlled environment, stabilizing the grain structure before milling.
5) Rice Milling
The processed paddy is then conveyed to the rice mill for dehusking and polishing, preparing it for market distribution with enhanced grain quality and appearance.
Take part in the journey of raw paddy with our all-in-one processing system. This video showcases how our integrated approach efficiently handles every step of paddy processing, ensuring the highest quality and yield in rice production.
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